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Products - Facing Brick - Pumice Lightweight Blocks -

Lightweight blocks are manufactured from pumice aggregates and cement with particular attention being given to their load bearing, thermal and dimensional properties.

Two classes of block are available, a Standard textured unit with an irregular finish and a Colinwell 'Fairlite' unit with smoother finish for direct decoration.

The usual colour of the blocks is light grey.


Availability
Blocks are produced in a full range of sizes and forms and the table below indicates the basic sizes available.

Approval
Blocks comply with BS6073, Part 1: 1981 (Precast Masonry Units).

Technical Specification
A. APPLICATION
Standard blocks are intended for general construction both above and below d.p.c. They have, however, no particular claim to provide good surface texture and arrises, but Colinwell 'Fairlite* blocks, provide an attractive finish, particularly if built fair or painted.

B. FORM
Blocks are produced in a variety of sizes and in three basic formats.
1. Solid blocks, which have no formed voids.
2. Cellular blocks, have formed voids which are effectively sealed at the base of the block.
3. Hollow blocks, have cores which fully penetrate through the block

C. BLOCK SPECIALS
A limited range of reveal and closer blocks are produced, but other specials are available depending on demand and quantities.

D. SIZE AND WEIGHT
The average block weights are given below. Our Sales Office can supply the relevant information on availability.

This table indicates the approximate weight (kg) of each block.

E. DENSITY
Solid, approx. 1100 kg/m³ Cellular, approx. 850 kg/m³ Hollow, approx. 700 kg/m³

These densities are measured in accordance with BS6073 and hence results for hollow and cellular blocks are dependent on core dimensions.


F. STRENGTH

Solid, 5.5N/mm³
Cellular, 5.5N/mm³ Minimum Average   ]- Minimum Average
Hollow, 5.5NImm³

Higher strengths, up to 7N/mm² are available on request.


G. DRYING SHRINKAGE
Approx. 0.035%.

Durability
A. USE BELOW D.P.C.
All lightweight blocks with strengths of 7N/mm² are suitable for use below the d.p.c. while 5.5N/mm² are suitable on the inner leaf of cavity walls and partitions.

B. PERFORMANCE IN FIRE
All blocks are manufactured using a Class 1 aggregate. Comprehensive details on the performance in fire are given in our Technical Bulletin.

Acoustic Performance
A. SOUND REDUCTION INDEX
The average SRI for plastered leaf partitions, when calculated over a frequency range of 100-3150Hz gives results between 40 and 46dB dependent on the block type and thickness. Further details are given in the table below.

B. PRACTICAL APPLICATIONS
Lightweight blocks can give adequate sound reduction in party and separating walls, but to ensure optimum performance we recommend the use of dense blocks in these situations.

Thermal Performance
A. THERMAL CONDUCTIVITY
The 'K' () value of the concrete is

0.21 W/mK @ 3% moisture content
0.26 W/mK @ 5% moisture content

These standard values are derived from the CIBS Guide, 1980.


B. THERMAL RESISTANCE
The equivalent resistances of lightweight blocks given below have been calculated in accordance with the procedure laid down in the CIBS Guide, 1980.

C. THERMAL RESISTANCE
'U' value (W/m²K)

The following results have been calculated from the resistance values quoted in section B.

These have been based on a wall construction consisting of an outer leaf (brick or block), 10Omm cavity, 10Omm solid lightweight block plastered with lightweight plaster.




Delivery & handling methods
Customers should consider site handling before confirming an order.

1. Crane off loaded packs of approximately 8m³(10Omm block). The weight of each pack is approximately 1.0 tonne but our Sales Office can provide more specific information.

2. Crane offloaded packs can be strapped to pallets for FLT handling on site. Shrink wrapping is available at extra cost.


Site Information
A. STORAGE
Where possible blocks should be stored clear of the ground and protected against snow and rain. Incomplete work should be covered.

B. LAYING, CUTTING, CHASING AND FIXING
Full guidance is contained in the Colinwell Technical Bulletin.

C. PLASTERING
Wet and Dry backgrounds - Carlite Browning plaster.

D. RENDERING
On lightweight blocks the mix should be between
1:1½:4½ and 1:1:6 or equivalent, dependent on exposure and render type. in all cases rendering should be carried out to the thickness and recommendations given in BS5262 : 1976.

E. MORTAR MIXES
A 1:1:6 mix or equivalent is recommended for normal use above and below ground level.


How to Specify
Specifications should read as follows.

Colinwell Pumice lightweight blocks to be (size and form) of (strength N/mm²) with a Standard or 'Fairlite' finish, produced and supplied by Colinwell Architectural Masonry, built in Standard cement, lime sand mortar (1:1:6) pole pointed joints as work proceeds.

Colinwell Products are subject to continuous development and the Company reserves the right to alter or change the specification subject to it continuing to comply with appropriate British Standard.
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